16b Automatic High Efficiency Rotary Die Cutting Machine for Graphite Insulation Gasket Cutting Electronics Component Pad Processing Laminating Supplier with CE

FMT250-16B Automatic High Efficiency Rotary Die Cutting Machine for Graphite Insulation Gaskets Cutting Electronics Components Pads Processing Laminating Supplier with CE

Fumart high efficiency rotary die cutting machine plays an important role in the production of graphite insulation gaskets. Graphite insulation gaskets are materials with excellent insulation properties, widely used in the thermal industry. The rotary die cutting machine can accurately cut the graphite material into various shapes and sizes of insulation gaskets according to requirements. It uses a high-speed rotating rotary die to ensure that the dimensions of each insulation gasket meet the requirements. The automated operation and high production efficiency of the rotary die cutting machine improve the production efficiency and product quality of the production line. At the same time, the rotary die cutting machine is also flexible and can adapt to different sizes and shapes of insulation gasket production requirements. Therefore, the rotary die cutting machine is widely used in the production of graphite insulation gaskets, providing the industry with high-quality insulation products.

Characteristics:

• Module design: One machine, by changing tools or adding apparatus (below details), can cover most of the industries, such as Medical and Cosmetic, Anti Dust Foams Meshes, Conductive Insulation Pads, Graphite Thermal Pads, Screen Frame Adhesives, UHFHF RFID Tags Labels, etc.
• ALL cutter holder's movements are controlled by JAPAN Omron servomotor with enough torsion, stable acceleration and deceleration, precision can be ±0.05--±0.1.
• All unwind & rewind shafts are driven separately by servo motors. The unwinding, rewinding, straight & reverse rotation are more flexible and controlled by high sensitivity tension sensor shaft's feedback to ensure smooth running.
• It can save more 200 kinds of SOP data, improve standard level, and reduce dependence on Operator's experience and reduce more than 60% material waste
• Main unwind EPC system can stabilize the material feeding into blade holder
• Movable auxiliary unwind shaft
• Fracturing detecting machine stop or alarming to reduce material waste.
• Machine has the function of asynchronous laminating which can save material.
• Color code electric eye tracking system can meet the demand of position precision of produce printing product.
• The main operation interface adopts touch panel, with picture display for easy operation. Keyboard, mouse and hand touch are all available.
• CCD testing system can test position precision all the time during the whole process and then feedback to PLC which send orders to servo motors to adjust position.

Technical Process:
The process of circular die cutting machine in product production mainly includes the following steps:
1. Design: Based on the shape, size, and material characteristics of the product, develop the corresponding die-cutting process plan, determine the shape and specifications of the tool, and design the structure and function of the die-cutting machine.
2. Material preparation: Prepare the materials that need to be die-cut, including the selection and purchase of raw materials such as paper, plastic film, and adhesive film. Cut the materials according to the product requirements to obtain the appropriate size and shape for die-cutting.
3. Adjusting the tool and die-cutting machine: Select the appropriate tool according to the design requirements and product characteristics, and adjust the cutting depth, cutting speed, and cutting pressure of the die-cutting machine based on the thickness, hardness, viscosity, and other parameters of the material. Ensure the compatibility and stability of the tool and the die-cutting machine.
4. Set the die-cutting parameters: Set the cutting parameters on the die-cutting machine, including cutting speed, cutting pressure, tool spacing, etc. Adjust the parameters to control the cutting speed and cutting quality according to the product requirements.
5. Start die-cutting: Place the adjusted material into the die-cutting machine, start the machine, and perform multiple die-cutting as needed. During the die-cutting process, the accuracy and consistency of the cutting position should be maintained to ensure the shape and size consistency of each product.
6. Inspect product quality: Inspect the quality of the die-cut products, including appearance and dimensional inspection. Check for defects, deformations, misalignments, and other issues, and handle and repair any non-conforming products.
7. Packaging and storage: After completing the die-cutting, package the products, including boxing and labeling. Choose the appropriate packaging method according to the characteristics and use of the product to ensure that the products are not damaged during transportation. At the same time, store the finished products in an appropriate warehouse or storage room.
The above is the process of circular die cutting machine in product production. Throughout the process, it is necessary to strictly control the quality and performance of the tool and the machine to ensure the accuracy and quality of the die-cut products. At the same time, based on the characteristics of different products and materials, make reasonable adjustments and optimizations to improve the die-cutting efficiency and quality.



Quality control:
trict quality control is required during the entire production process to ensure that the produced round knife cutting machine meets the design and customer requirements. Quality control includes the following aspects: a. Raw material inspection: Inspect various raw materials purchased to ensure their quality is qualified. b. Parts inspection: Inspect the processed parts to ensure their size and quality meet the requirements. c. Assembly inspection: Perform a comprehensive inspection of the assembled machine to test whether all functions are normal. d. Environmental testing: Test the environment of the production workshop to ensure that the production process environment meets the requirements. e. Standardized execution: Operate strictly in accordance with product standards and the production process to ensure that each process meets the requirements. f. Scrap control: Deal with unqualified products in a timely manner to ensure that unqualified products do not flow into the market.

After-sales service:

1. Technical support: Providing customers with technical guidance and training on device operation, maintenance, and care. Customers can seek timely assistance and solutions for device-related questions through phone, email, online chat, etc.
2. Repair service: When a device has a malfunction or damage, the after-sales service team provides on-site repairs or remote support to restore the device's normal working condition. Repair service usually includes fault diagnosis, parts replacement, device debugging, etc.
3. Spare parts supply: we are also responsible for providing customers with the necessary spare parts for the device, ensuring that customers can obtain suitable parts in a timely manner for device repairs and replacements.
4. Warranty service: The device enjoys free repair and maintenance service within one year  (except consumables), life paid maintenance and overseas service. 
5. Training: The after-sales service team organizes regular training courses on device operation and maintenance, enabling customers to master the device's usage and maintenance skills.

Advantages:
The use of a rotary die-cutting machine in the production of graphite insulation gaskets offers several advantages:
1. High precision: A rotary die-cutting machine can accurately cut graphite material into various shapes and sizes. It ensures precise cutting and consistent dimensions for each insulation gasket, resulting in high-quality products.
2. Efficiency: The rotary die-cutting machine operates at high speeds, allowing for rapid production of insulation gaskets. It significantly improves production efficiency and reduces manufacturing time, leading to increased output.
3. Versatility: A rotary die-cutting machine can accommodate different sizes and shapes of insulation gaskets. It can easily adapt to changing production requirements, providing flexibility to meet various customer demands.
4. Automation: The machine operates in an automated manner, reducing the need for manual intervention. This leads to improved productivity, reduced labor costs, and minimized human errors.
5. Cost-effective: With high efficiency and automation, a rotary die-cutting machine helps in optimizing production costs. It reduces material waste and maximizes resource utilization, resulting in overall cost savings for the production process.
6. Consistency: The use of a rotary die-cutting machine ensures consistent and uniform cutting of insulation gaskets. It helps maintain product quality and consistency throughout the production process.
7. Safety: Rotary die-cutting machines are equipped with safety features such as emergency stop buttons and protective barriers. These safety measures protect operators from potential accidents and ensure a safe working environment.
The use of a rotary die-cutting machine offers precision, efficiency, versatility, automation, cost-effectiveness, consistency, and safety in the production of graphite insulation gaskets. It is a valuable tool for enhancing productivity and ensuring high-quality insulation products.

Applications:
1. Flexible Printed Circuit (FPC): It can cut and shape FPCs into desired shapes and sizes for use in various electronic devices.
2. Labels and Stickers: The machine can die-cut labels and stickers from different types of materials, such as paper, plastic, and vinyl.
3. Gaskets and Seals: It can cut gaskets and seals from materials like rubber, foam, or silicone, which are used in automotive, industrial, and other applications.
4. Packaging Materials: The machine can cut and shape packaging materials, such as cardboard, corrugated board, and foam, for making boxes, inserts, and protective packaging.
5. Membrane Switches: It can cut and shape membrane switches, which are used in control panels, keyboards, and other electronic devices.
6. Insulation Materials: The machine can cut insulation materials, such as fiberglass, Mylar, or Nomex, for use in electrical equipment or HVAC systems.
7. Automotive Interior Parts: It can cut and shape materials like leather, fabric, or foam to produce automotive interior parts like seat covers, headrests, and armrests.
8. Medical Components: The machine can cut medical components, such as medical-grade tapes, filters, or foam pads, used in medical devices and equipment.
9. Industrial Components: It can cut and shape various industrial components, such as gaskets, pads, spacers, or washers, made from materials like rubber, foam, or PTFE.

Industries

Packaging

• Inner Package: Vacuum PET film .

• In Containers , By sea
  
  FAQS:
  1. Question: What types of FPC materials are suitable for a rotary die cutting machine?
  Answer: The rotary die cutting machine is suitable for various types of FPC materials, including single-sided, double-sided, and multi-layer FPC.
  
  2. Question: How high is the cutting accuracy of a rotary die cutting machine?
  Answer: The rotary die cutting machine has high precision cutting capability, with accuracy reaching the micron level, ensuring accurate dimensions and shapes of the FPC.
  
  3. Question: How is the production efficiency of a rotary die cutting machine?
  Answer: The rotary die cutting machine has a highly efficient automation system, enabling automatic feeding and waste collection, greatly improving production efficiency. The production speed depends on factors such as cutting size and complexity, but it is generally very fast.
  
  4. Question: Is the rotary die cutting machine suitable for large-scale production?
  Answer: Yes, the rotary die cutting machine is highly suitable for large-scale production. Its high-speed and high-efficiency cutting method can meet high-volume production demands while maintaining consistent quality.
  
  5. Question: Is the rotary die cutting machine easy to operate and maintain?
  Answer: The rotary die cutting machine features a user-friendly interface design, making it simple and convenient to operate. Moreover, it has stable and reliable performance, making it easy to maintain and care for.
  
  
  
  Fumart Factory:
  
  Fumart Automation Equipment Technology is a professional manufacturer of rotary die-cutting machines and die-cutting machine accessories. We have advanced production facilities and a technical team dedicated to providing customers with high-quality products and excellent services.
  Our rotary die-cutting machines adopt the latest cutting technology and high-precision tools, enabling precise cutting of various materials such as paper, tapes, films, and plastics. They have stable performance and high production efficiency, and can meet the needs of different industries.
  At the same time, we also provide various die-cutting machine accessories, including cutting dies, anvil cylinders, rotary tooling, spindle, blades and pressure pads. These accessories are precision processed and have excellent wear resistance and durability, effectively prolonging the service life of the machine and improving production efficiency.
  Our products are widely used in packaging, printing, leather, furniture, and other industries, and are highly praised by customers. We not only provide reliable products but also customized solutions and technical support to meet different production needs.
  Whether you are an individual user or a large company, we can provide you with the most suitable products and services. Please feel free to contact us for more information about our company and products. We look forward to cooperating with you!