10b Automatic High Efficiency Rotary Die Cutting Machine for Conductive Tape Thermal Insulation Sheet Battery Heat Insulating Shield Film China Factory with CE

FMT250-10B Automatic High Efficiency Rotary Die Cutting Machine for Conductive Tape Thermal Insulation Sheet Battery Heat Insulating Shielding Film China Factory with CE

Fumart high efficiency rotary die cutting machine is one of the commonly used equipment in the production and processing of conductive insulating pads. It can cut the conductive insulating materials into the desired size and shape, and has efficient and precise cutting capabilities. By controlling the speed and cutting depth of the circular knife, various complex shapes of conductive/insulating pads can be produced and processed. The circular die-cutting machine is easy to operate and suitable for cutting different materials, improving the production efficiency and quality of conductive insulating pads. In the production and processing of conductive insulating pads, the circular die-cutting machine plays an important role and provides reliable solutions for production manufacturing.
 

Characteristic:

• Module design: One machine, by changing tools or adding apparatus (below details), can cover most of the industries, such as Medical and Cosmetic, Anti Dust Foams Meshes, Conductive Insulation Pads, Graphite Thermal Pads, Screen Frame Adhesives, UHFHF RFID Tags Labels, etc.
• ALL cutter holder's movements are controlled by JAPAN Omron servomotor with enough torsion, stable acceleration and deceleration, precision can be ±0.05--±0.1.
• All unwind & rewind shafts are driven separately by servo motors. The unwinding, rewinding, straight & reverse rotation are more flexible and controlled by high sensitivity tension sensor shaft's feedback to ensure smooth running.
• It can save more 200 kinds of SOP data, improve standard level, and reduce dependence on Operator's experience and reduce more than 60% material waste
• Main unwind EPC system can stabilize the material feeding into blade holder
• Movable auxiliary unwind shaft
• Fracturing detecting machine stop or alarming to reduce material waste.
• Machine has the function of asynchronous laminating which can save material.
• Color code electric eye tracking system can meet the demand of position precision of produce printing product.
• The main operation interface adopts touch panel, with picture display for easy operation. Keyboard, mouse and hand touch are all available.
• CCD testing system can test position precision all the time during the whole process and then feedback to PLC which send orders to servo motors to adjust position.

Technical Process:
The process of circular die cutting machine in product production mainly includes the following steps:
1. Design: Based on the shape, size, and material characteristics of the product, develop the corresponding die-cutting process plan, determine the shape and specifications of the tool, and design the structure and function of the die-cutting machine.
2. Material preparation: Prepare the materials that need to be die-cut, including the selection and purchase of raw materials such as paper, plastic film, and adhesive film. Cut the materials according to the product requirements to obtain the appropriate size and shape for die-cutting.
3. Adjusting the tool and die-cutting machine: Select the appropriate tool according to the design requirements and product characteristics, and adjust the cutting depth, cutting speed, and cutting pressure of the die-cutting machine based on the thickness, hardness, viscosity, and other parameters of the material. Ensure the compatibility and stability of the tool and the die-cutting machine.
4. Set the die-cutting parameters: Set the cutting parameters on the die-cutting machine, including cutting speed, cutting pressure, tool spacing, etc. Adjust the parameters to control the cutting speed and cutting quality according to the product requirements.
5. Start die-cutting: Place the adjusted material into the die-cutting machine, start the machine, and perform multiple die-cutting as needed. During the die-cutting process, the accuracy and consistency of the cutting position should be maintained to ensure the shape and size consistency of each product.
6. Inspect product quality: Inspect the quality of the die-cut products, including appearance and dimensional inspection. Check for defects, deformations, misalignments, and other issues, and handle and repair any non-conforming products.
7. Packaging and storage: After completing the die-cutting, package the products, including boxing and labeling. Choose the appropriate packaging method according to the characteristics and use of the product to ensure that the products are not damaged during transportation. At the same time, store the finished products in an appropriate warehouse or storage room.
The above is the process of circular die cutting machine in product production. Throughout the process, it is necessary to strictly control the quality and performance of the tool and the machine to ensure the accuracy and quality of the die-cut products. At the same time, based on the characteristics of different products and materials, make reasonable adjustments and optimizations to improve the die-cutting efficiency and quality.



Quality control:
trict quality control is required during the entire production process to ensure that the produced round knife cutting machine meets the design and customer requirements. Quality control includes the following aspects: a. Raw material inspection: Inspect various raw materials purchased to ensure their quality is qualified. b. Parts inspection: Inspect the processed parts to ensure their size and quality meet the requirements. c. Assembly inspection: Perform a comprehensive inspection of the assembled machine to test whether all functions are normal. d. Environmental testing: Test the environment of the production workshop to ensure that the production process environment meets the requirements. e. Standardized execution: Operate strictly in accordance with product standards and the production process to ensure that each process meets the requirements. f. Scrap control: Deal with unqualified products in a timely manner to ensure that unqualified products do not flow into the market.

After-sales service:

1. Technical support: Providing customers with technical guidance and training on device operation, maintenance, and care. Customers can seek timely assistance and solutions for device-related questions through phone, email, online chat, etc.
2. Repair service: When a device has a malfunction or damage, the after-sales service team provides on-site repairs or remote support to restore the device's normal working condition. Repair service usually includes fault diagnosis, parts replacement, device debugging, etc.
3. Spare parts supply: we are also responsible for providing customers with the necessary spare parts for the device, ensuring that customers can obtain suitable parts in a timely manner for device repairs and replacements.
4. Warranty service: The device enjoys free repair and maintenance service within one year (except consumables), life paid maintenance and overseas service. 
5. Training: The after-sales service team organizes regular training courses on device operation and maintenance, enabling customers to master the device's usage and maintenance skills.

Advantages:
The advantages of using a rotary die-cutting machine in the production of conductive insulating pads offers several advantages:
1. Efficient and precise cutting: Rotary die-cutting machines use a circular knife to cut the materials, ensuring clean and precise cuts. This allows for accurate dimensions and shapes of the conductive insulating pads, resulting in high-quality products.
2. High production speed: Rotary die-cutting machines can operate at high speeds, which increases the production efficiency of conductive insulating pads. This is particularly important when large quantities of pads need to be produced within a short time frame.
3. Versatility: Rotary die-cutting machines can be adjusted to cut different sizes and shapes of conductive insulating pads. This versatility allows for flexibility in production and the ability to meet various customer requirements.
4. Automation: Rotary die-cutting machines can be integrated into automated production lines, which reduces the need for manual labor and increases productivity. This results in cost savings and improved overall operational efficiency.
5. Waste reduction: Rotary die-cutting machines are designed to minimize material waste during the cutting process. The cutting process is precise and efficient, reducing the amount of material that is wasted as scrap. This leads to cost savings and a more sustainable production process.
Using a rotary die-cutting machine in the production of conductive insulating pads offers high efficiency, precision, versatility, automation, and waste reduction benefits. These advantages contribute to improved production quality, increased productivity, and cost savings in the manufacturing process.

Applications:
1. Flexible Printed Circuit (FPC): It can cut and shape FPCs into desired shapes and sizes for use in various electronic devices.
2. Labels and Stickers: The machine can die-cut labels and stickers from different types of materials, such as paper, plastic, and vinyl.
3. Gaskets and Seals: It can cut gaskets and seals from materials like rubber, foam, or silicone, which are used in automotive, industrial, and other applications.
4. Packaging Materials: The machine can cut and shape packaging materials, such as cardboard, corrugated board, and foam, for making boxes, inserts, and protective packaging.
5. Membrane Switches: It can cut and shape membrane switches, which are used in control panels, keyboards, and other electronic devices.
6. Insulation Materials: The machine can cut insulation materials, such as fiberglass, Mylar, or Nomex, for use in electrical equipment or HVAC systems.
7. Automotive Interior Parts: It can cut and shape materials like leather, fabric, or foam to produce automotive interior parts like seat covers, headrests, and armrests.
8. Medical Components: The machine can cut medical components, such as medical-grade tapes, filters, or foam pads, used in medical devices and equipment.
9. Industrial Components: It can cut and shape various industrial components, such as gaskets, pads, spacers, or washers, made from materials like rubber, foam, or PTFE.


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